Concrete overlays restore and upgrade existing concrete surfaces without the cost and disruption of complete replacement. Property owners and facility managers across Dallas-Fort Worth use overlay systems to address surface deterioration, improve appearance, and extend service life of commercial concrete floors and pavements.
Our overlay specialists evaluate existing concrete conditions to determine appropriate overlay systems. Thin bonded overlays, self-leveling systems, and stamped decorative overlays each address different needs - we recommend systems based on substrate condition, performance requirements, and aesthetic goals.
Surface preparation is critical for overlay success. We use mechanical methods including diamond grinding, shot blasting, and scarification to achieve the surface profile required for proper overlay bonding. Inadequate surface prep causes delamination and overlay failure.
For commercial facilities, overlay work must minimize operational disruption. We coordinate installation schedules with facility operations, execute work during off-hours when required, and utilize rapid-set overlay systems that enable quick return to service.
Property owners and facility managers work directly with our overlay teams. We assess existing conditions, recommend appropriate systems, and deliver installations that restore performance and appearance while minimizing facility downtime.
Why property owners choose us
- Thin-bonded overlays from 1/4 inch to 2 inches thick using polymer-modified or self-leveling formulations
- Microtopping and stampable overlay options for decorative commercial applications
- Proper surface preparation with shot blasting or scarification for optimal bond strength
Project capabilities
Our overlay specialists handle complete surface restoration including damage assessment, substrate preparation, crack repair, primer application, and overlay installation. We offer various systems from fast-setting self-leveling compounds for quick turnaround to stamped decorative overlays for retail and hospitality applications. All work is coordinated to minimize business downtime with accelerated cure options available.
What's included
- Substrate condition assessment
- Moisture testing
- Crack and damage repair
- Mechanical surface preparation
- Primer application
- Overlay system installation
- Surface finishing (trowel, stamp, or other)
- Curing and protection
- Sealer application (when specified)
- Rapid turnaround coordination
- System warranty documentation
Common project scenarios
- Retail facility restoring worn floor surfaces without replacement costs
- Warehouse operator upgrading floor appearance for tenant requirements
- Office building owner addressing surface deterioration in parking garage
- Restaurant installing decorative overlay for updated dining area appearance
Frequently Asked Questions
- When should overlays be used instead of slab replacement?
- Overlays work well when existing concrete is structurally sound but shows surface deterioration, wear, or aesthetic issues. Replacement is needed when structural damage, severe cracking, or substrate failure exists. We assess conditions and recommend the most cost-effective approach.
- How long do concrete overlays last?
- Properly installed overlays typically provide 10-20 years of service depending on traffic levels, maintenance practices, and system type. Polymer-modified overlays in moderate traffic areas often exceed 15-year service life.
- Can overlays be installed while facilities remain operational?
- Yes, we coordinate overlay installations during off-hours or phase work to maintain operations. Rapid-set systems allow return to service in 2-6 hours for minimal disruption.
- What overlay systems do you install?
- We install thin bonded overlays, self-leveling compounds, microtopping systems, and decorative stamped overlays. System selection depends on substrate condition, performance requirements, and aesthetic goals.