Cold storage concrete floors require specialized construction methods addressing sub-freezing temperatures, thermal insulation, and moisture protection. We deliver floor systems for freezer warehouses, refrigerated distribution centers, and food processing facilities across Dallas-Fort Worth.
Thermal insulation under cold storage floors prevents ground freezing and frost heave that causes floor damage. We install rigid foam insulation systems with proper thickness and vapor barriers preventing moisture migration and thermal transfer.
Heating cable systems maintain sub-floor temperatures preventing frost heave in freezer applications. We coordinate heating cable installation, temperature monitoring provisions, and controls integration with mechanical systems.
Flatness requirements for cold storage support high-density racking systems and automated material handling. We achieve superflat specifications in temperature-controlled environments requiring specialized placement procedures.
Why property owners choose us
- Insulation integration preventing frost heave and ground freezing below slab
- Reinforcement design handling thermal stresses from -20°F to 100°F+ temperature differentials
- Joint sealant systems maintaining flexibility in extreme cold temperatures
Project capabilities
We provide specialized cold storage floor construction including rigid insulation placement, vapor barriers, reinforced concrete placement, and joint sealing systems. Our teams coordinate with refrigeration contractors and cold storage designers on insulation values, floor loading requirements, and operational needs. We understand the unique requirements of freezer floors and implement proven details preventing costly failures.
What's included
- Thermal engineering coordination
- Vapor barrier installation
- Rigid foam insulation placement
- Heating cable coordination and installation
- Reinforcement placement
- Concrete placement in controlled conditions
- Superflat finishing capabilities
- Temperature monitoring integration
- FF/FL testing and documentation
- Complete thermal performance documentation
Common project scenarios
- Cold storage developer constructing freezer warehouse facility
- Food distributor expanding refrigerated warehouse capacity
- Food processing facility adding freezer production areas
- Third-party logistics operator building temperature-controlled warehouse
Frequently Asked Questions
- What insulation is required under cold storage floors?
- Cold storage floors typically require 4-8 inches of rigid foam insulation depending on operating temperature. Freezer facilities need thicker insulation than refrigerated areas. We coordinate thickness with thermal engineering.
- Are heating cables required for freezer floors?
- Yes, freezer facilities typically require sub-floor heating cables preventing ground freezing and frost heave. We coordinate heating cable installation with mechanical and controls contractors.
- Can cold storage floors achieve superflat tolerances?
- Yes, we achieve superflat tolerances for cold storage applications using specialized placement procedures accommodating insulation and heating systems. FF/FL testing verifies specifications.
- How do you handle moisture protection?
- Comprehensive vapor barrier systems below insulation prevent moisture migration that degrades insulation performance. We install continuous, sealed barriers per cold storage specifications.